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Klargester Treatment Plant Servicing

Servicing and repairs for Kingspan Klargester BioDisc, BioTec and BioFicient treatment plants, across Surrey, Sussex, Kent, Hampshire and London.

Servicing and
repair engineers
24/7
call-outs
Clear report
after every visit
Our own vans
and tankers
34 years
in drainage

The range

Which Klargester do you have?

Kingspan Klargester make some of the most common treatment plants in the UK. They all break down sewage using aerobic bacteria, which need oxygen to work, but the three main ranges get that oxygen to the bacteria in quite different ways, so each needs a different service.

Your plant will also need regular desludging, and we can do both on the same visit. We service the other main makes too, including Tricel and Graf.

We do this work across Surrey, West Sussex, East Sussex, Kent, Hampshire and London, with tankers and engineers in each area most days.

Not sure which you have? The model name is usually on the lid or the control unit, or send us a photo and we’ll tell you.

How it works

How a Klargester BioDisc works

The BioDisc is one of the most recognisable plants around. Hover over or tap the numbers to see what each part does.

How a Klargester BioDisc works Cross-section of a BioDisc. Wastewater settles in the primary settlement tank, then flows into the biozone, where a slowly rotating pack of discs, turned by an electric motor and gearbox, carries bacteria in and out of the liquid. Solids that fall off the discs settle in the final settlement tank before the treated water leaves. 12345
  1. 1Primary settlement tankSolids settle out before the liquid reaches the discs.
  2. 2Rotating discs (biozone)Bacteria grow on the discs, which turn slowly through the liquid and the air, cleaning the wastewater.
  3. 3Motor and gearboxTurn the disc pack via a belt drive. An alarm sounds if the rotor stops turning.
  4. 4Final settlement tankBacteria that drop off the discs settle here before the water leaves.
  5. 5OutletTreated effluent flows out to a drainage field or watercourse.

What we service

What a Klargester service involves

We follow Kingspan’s guidance for your model. Depending on the model, that includes:

BioDisc drive

Checking the motor, gearbox, belt and bearings, and that the rotor turns freely and the rotation alarm works.

Blowers and diffusers

On BioFicient and BioTec plants, cleaning or replacing the air filter and diaphragms and checking the diffusers.

Sludge and desludge advice

Measuring the sludge. Kingspan give maximum desludge intervals for each model, some as short as a few months.

Treatment check

Checking the biozone and the effluent leaving the plant, so we know it’s treating properly.

Alarms and controls

Testing alarms, control units and, on BioFicient plants, the sludge return.

Report

A clear record of what we found and did, for your files.

The rules

What the rules say about servicing

The Environment Agency’s General Binding Rules say your treatment plant must be installed and operated in line with the manufacturer’s specification, and you should have it regularly maintained in line with their instructions by someone competent. The sludge must also be removed before it goes beyond the plant’s capacity. A regular service, with a record of what was done, is the simplest way to show you’re meeting the rules.

Read the rules on GOV.UK

On the day

What happens on a Klargester service

  1. We identify your model

    BioDisc, BioTec or BioFicient, and the size, so we follow the right checklist.

  2. We isolate and inspect

    Power off, lids up, and a full look at the tank, drive or air system and pipework.

  3. We service and test

    We service the drive or air system, check the treatment and test the alarms.

  4. We report back

    We explain what we found and tell you when your next desludge is due.

Why Clearmasters

Why choose us for your Klargester?

We’ve serviced Klargester plants of every age, from early BioDiscs to the latest models, and we can desludge them too.

Ask us a question

Always on hand

Planned servicing at a time that suits you, and 24/7 call-outs when something goes wrong.

Straight answers

We explain what we found in plain English, and give you honest advice on what needs doing now and what can wait.

Trained engineers

Our engineers hold current confined space entry certificates and work on treatment plants, pump stations and drainage every day.

Desludge on the same visit

Only certain chambers should be emptied on some Klargester models. We know which.

What our customers say

Questions answered

Klargester servicing FAQs

How often should my Klargester be serviced?

Kingspan recommend an annual service by a properly trained engineer. Heavily used and commercial plants may need attention more often.

How often does a BioDisc need desludging?

Kingspan give a maximum interval for each model. For the smaller domestic BioDiscs it ranges from about 6 to 12 months, and larger models need it more often. We’ll check your model and measure the sludge on every service.

My BioDisc alarm is going off. What should I do?

The BioDisc has an alarm that goes off if the rotor stops turning. Call us. It’s often a drive belt, motor or gearbox problem, and the sooner it’s fixed, the less the bacteria on the discs suffer.

Can you empty a BioFicient?

Yes. On a BioFicient, only the primary tank should be desludged. Emptying the other chambers removes the media and the bacteria. Our tanker crews know which chamber to empty.

Is desludging part of a service?

No, desludging is done by one of our tankers and charged separately, but we can arrange it for the same visit. Your engineer will measure the sludge and tell you when it’s due.

Is servicing a legal requirement?

The Environment Agency’s rules say your plant must be operated in line with the manufacturer’s specification, and should be regularly maintained in line with their instructions by someone competent. If your discharge causes pollution, the first question you’ll be asked is when it was last serviced. A regular service is the simplest way to stay on the right side of the rules.

Got a different question? Call 03333 233566 or send us a message. You can also read the rules on GOV.UK.

Related services

Fully accredited & compliant

We're independently vetted and certified so you can trust who you're letting onto your site.

SafeContractor

Health & safety pre-qualification accreditation, verifying our processes meet recognised safety standards.

RISQS

Railway Industry Supplier Qualification Scheme — approved to work safely within the rail industry supply chain.

Achilles UVDB

Utilities Vetting Database membership, confirming we meet the utilities sector's supply chain standards.

Trading Standards Approved

Vetted and approved under the local authority's trusted trader scheme for honesty and fair dealing.

NADC Member

Members of the National Association of Drainage Contractors, the UK trade body for the drainage industry.

Registered Waste Carrier

Registered with the Environment Agency, so your waste is handled and disposed of fully within the law.

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